2001 wrangler sport wont start

McCheese

New member
About two months ago I had to replace the starter on my '01 wrangler. A month later, it started dying when I stopped at a light or stop sign, not all the time but most of the time. I took off the IAC sensor and cleaned it hoping that would stop it. When I put it back on, it wouldn't make a noise and no dash lights would come on but all the gauges started going nuts. Even with the keys out. I had the battery tested and its good. Has anyone else had this problem or does anyone have an idea what could be wrong? Thanks!
 

Sorry to hear about this no start problem. What's more , you can't even look for trouble codes which adds to frustration. Hoping someone in our forum with some newer iron than me can help but it seems that the diagnostics will have to start from the battery . Thankfully , your battery is good or tracing voltage from where it exists to where it dosen't makes it more difficult to diagnose. An ohm meter is helpful but it is always better to physically find voltage to confirm where the problem. Start from the battery cables and make certain your getting power distribution and through the PDC . Make certain the starter , ignition and PCM fuses are good .
Eventually , you want to confirm if you are getting power to the ignition switch on the column . I'm assuming that absolutely nothing happens when you try to crank starter , so looking for voltage at solenoid wire to starter will not yield results. But with nothing happening when ignition is turned on , it must be confirmed if battery voltage is reaching ignition switch. You mentioned that the electrical system intermittently goes live with the key out ? To me , that means either the PCM got wet or water could have found its way down the side of the dash and got into the ignition switch and is causing intermittant connection or grounding. Just a guess since I actually have an issue like this with my '92 jeep XJ. While not experiencing any real blackouts like your jeep is , I do see irregular behavior from the wipers because the intermittant module which sits velcroed to the inside dash gets wet if water rolls down interior molding toward dash from top door post. Just a thought , but water does plague our jeeps and cause gremlins.

P.S. - sorry I forgot to mention , check PCM connections if loose and any signs of corrosion.
You may want to recheck your solenoid connections . Hope this helps.
 
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All the grounds seem to be tight. A mechanic friend told me to check the maxi fuse, but I can't find it. Any idea where that is? I looked in the fuse box under the hood and behind the glove box.
 
Maxi fuses should be found under the hood inside the power distribution center , or PDC.
They will be the LARGE fuses . Basically , look for any fuse that is blown and replace . Turn on the ignition and listen of any fuse has popped. If not , try to start it. If any fuses blow, make a note of it as that wil be the start of what line(s) you will have to test and what component(s).
Some lines have multiple components that are powered on them. You may find yourself in need of a wiring diagram , but you will need to know what fuse , if any blows to find out what lines you must trace. Visual inspection helps and I'm sure you have been doing that. I hope there is no burning smell , that's not good. But fear not , if it's burned , it must be replaced. But you got to find it to replace it. Let's not get ahead of ourselves , start with the PDC and look for any blown fuses. The battery positive cable attaches to the PDC .
 
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Also consider the time when the issue started. Re-check the starter wiring. Make sure nothing got pinched, or shorting out on the wiring around that area. Another place to check is in the ignition switch wiring. Do a wiggle test on the wiring , sometimes it help to isolate the source for bad connections.
 

I agree . It is entirely possible that either the battery positive to starter could have loosened up at starter lug or if it were over tightened , damaged solenoid effecting current flow.
 
Grounds need to be clean as well as tight. Take some sandpaper to them. Visually inspect for corrosion.
 
Thanks everyone for your suggestions, but it turned out only being the battery. After getting it checked three times, I finally found out there was a bad plate in the battery causing it to drain when I put a load on it.
 

Wow , real sorry you got the run around and they had you upset and frantic and what's worse , thinking you'd be facing spending untold money and time for repair . Voltage check and load test must be performed in order to properly diagnose charging system but I'm glad it all worked out for you . Best of luck , Greg
 
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