on board air

shotgun

New member
i have a giant ac compresser from a camper and i want to know how to convert this to a onboard air compresser and how to set it up :???:
 
I used a double alternator pulley from Jegs, and built brackets for the compressor. If this this is REALLY massive, space might be a issue. Is this pulley driven or electric. Talk to me, tell me more.
 

it is a york compresser and it looks like it will fit next to the alternator 90 yj 2.5 ive heard rumors that it can be converted i just want to know how its also pulley driven, do i need a storage tank? blow off valve? air dryer? i dunno i would like some help with this if its at all possible
 
OBAcatschematic-1.jpg
 
I was going to answer, but I think Bounty's response is much more explicative than anything I could have written...
 

So basicaly this would be a set up for a york compresser? And kilby do they have a web site?
 
I need to look into the oil return kit. I tried to coble one together years back, but I do not like it. I am gonna look into the kilby version, it is has any significant differences, I am all over that.
 
Kilby has NOTHING for the 2.5. I had to fab my own bracket. Here's a few pics. It basically attaches solid to the alternator mounts(red arrows), but with a "hinge" or "pivot" (green arrow)to take up the slack. The compressor mounts to a plate, the plate is attached to the bracket via the hinge. Two studs come up through the bottom of the soild bracket (nut welded on inside) and are used to put tension on the hinged plate thus tightening the belt. The double "bling" pulley is from Jegs. One word of advice, put a good sturdy hinge on it. I had to set the compressor/plate in place for the pics. My hinge broke and is due to be fixed in the spring. I worried about it when putting it together, and to no surprise it was the weak point. Other than that it functions great.
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Here are the two studs going into the bottom. There is a square nut welded on the inside of the bracket. Weld nuts onto the studs, and tensioning is easy with a ratchet from the bottom. Inside the brackets jam nuts lock the studs down.
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This is my "manifold". It's simple 3/8" steel fittings, with the things mentioned above. I don't run an oil separator, but do have one set up on air chuck disconnects for an in-line fix when air up tires. Everything else can get a little oil, don't bother me. I haven't had a whole lot of oil spewing out anyway, just don't want ANY in my tires. Good Luck! ~ Brad
 
::Kilby Enterprises:: .

I'm skeptical of the oil return setup as you're introducing a LOT of moisture into the crankcase of the york compressor.


I wouldn't worry about the moinsture. My compressor sits on it's side so I get a lot of oil discharge, the line goes directly to the seperator. My problem is the plastic shraider (sp) valve on the bottom of the seperator, I can not get a good seal between the plastic and a metal fitting that I put on there, so when I flush the oil out of the seperator back into the york, it spits every where. I have tried thread sealer, thread paste, I am on the third filter in 6 years. the oil upon discharge does not appear to have moisture in it, well, at least it is not milky.
 

vintage bus guys who repower with BB V8s commonly use car AC compressors for their air brakes systems (air wipers ect). another slick bus trick for running modern hot engines on original radiators is use an intermittent wiper control to spritz the radiator fins with water and get the added evaporative cooling on big hills.
 
I bet that added cooling puts on quite the steam show.

All compressors put out moisture when they compress air, the York isn't going to be any different. I guess how much moisture depends on where you live. Mine is a little milky indicating moisture.
 
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