85 CJ7 Temp Gauge Problem.. need help

expertshooter22

New member
Maybe somebody here can help me figure this out... I have owned my 85 CJ7 for 3 years now and have never had the Temp Gauge working on it. I recently rewired the entire jeep with a painless harness (which worked out awesome by the way) and replaced the Temp gauge and sending unit at the same time. I know the gauge is working because when i ground out the signal terminal on it the gauge climbs to the hot position.... when i test the sending unit when the motor is cold it measures approximately 180 ohms. At normal operating temperature the sending unit measures somewhere around 45-50 ohms, which leads me to believe the sending unit is working as well. when i hook up the sending unit wire and test it under the dash it reads the same ohms as at the unit. But when i hook it all up and the motor is warm nothing happens to the gauge. I am starting to pull my hair out because of this, hoping someone will be able to give some advice, the only thing I am not sure if I am testing properly is the jumper wire that goes from the fuel gauge to the temperature gauge. When i test it the voltage meter goes crazy, anywhere from 1 to 7 volts fluctuating at the speed of a machine gun ( which i am told is what it is supposed to do but doesn't seem right) Anyway, any help would be greatly appreciated, i don't like getting my butt kicked by a temperature gauge.
 
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I have available the three volume set of service manuals printed by AMC with complete DARS charts. One element I don't see in your post is a test of the sender wire;
1. Remove Insturment Cluster
2. Leave Insturment Leads attached
3. Connect jumper (wire) from cluster case to insturment panel
4. Ground sender terminal of gauge

If needle moves, locate and repair open in sender wire
If needle does not move replace gauge

I hope this helps
 
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